博文

目前显示的是 四月, 2018的博文

Wear Resistant Ceramic grinding head for Crusher

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Crusher is most popular machine in mining industry ,the mechanical crusher conveys the material into the crushing chamber by the quantitative feeding system. The material entering the crushing chamber collides between the moving parts that rotate at a high speed and the fixed components, and at the same time is subjected to the impact and shear of the high-pressure air stream to make the material instantly thin. In the process of crushing, the original metal grinding head is seriously worn, and frequent replacement of the grinding head seriously affects the production. Alumina  wear resistant ceramics  have high wear-resistance, corrosion resistance and other characteristics that can well meet customer requirements, reduce machine wear and reduce equipment maintenance costs. Chemshun Ceramics analyzed and developed crusher  wear resistant ceramic  grinding head based on customer's drawing offered,used for grinding head position of mechanical grinder,Specificatio...

Wear alumina ceramic lining construction methods and precautions

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Wear alumina ceramic lining construction methods and precautions As wear resistant   alumina ceramic lining  supplier and exporter, Chemshun Ceramics has much experience of installing ceramics. here tips about ceramic construciton methods are shared as follows : 1. The surface to be adhered needs to be treated in order to bond firmly. The metal contact surfaces are ground and rust-removed and cleaned with 99% acetone to remove oil contamination from the metal equipment. If the bonding surface is non-metallic, the surface needs to be polished and roughened. 2. The ceramic special glue is generally of type A+B. Firstly, mix and stir the glue according to the specified mixing ratio. Apply to the surface of the equipment to be bonded, apply the glue to the wear-resistant ceramic, and ensure that the glue is leveled as far as possible. When installing, use a rubber hammer to make a firm bond and reduce the gap between ceramics (1-2mm gap). 3. After bonding, the glue mus...

Application Effect of Ceramic Lined Cylinder Mixer

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Chemshun Ceramics ever finished a project of cylinder mixer with  ceramic liner  .which has passed over two years of operation and inspection. The phenomenon of hanging is basically eliminated. There is only a slight hanging on the angle steel. the wear-resistant ceramic liner does not hang, there is no aging, wear and tear. It is estimated that the service life of ceramic liner is more than 5 years. Since the transformation of the cylinder, the speed reducer has not changed parts and it is estimated that its service life can be extended to 5 years. The gear coupling and the gear wheel have not been replaced except for scheduled inspections. The service life of the tire group has been extended to an average of one. Year and a half; the tube turbulence phenomenon is basically eliminated and the cylinder body rotates fairly smoothly. So far no downtime has been caused by the failure. totally the benefit of  ceramic liner  application can be concluded as follows : ...

Weldable ceramic liner installation method

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Different types of   ceramic liner  installation methods are not the same. For example, the plain tile is directly attached to the surface with ordinary epoxy glue or cement, and the weldable tile needs to be installed by welding or glue. Here Chemshun Ceramics would like to share the tips of weld-on  ceramic liner  tile 1: Clean the surface of equipment 2: Mix glue in proportion, and the glue must be used within 30 minutes after mixing. 3: Apply the mixed epoxy glue on the back of the liner or directly on the surface of the steel material. Note: Epoxy resin must be visible on the liner and there is no need to clean the surface. 4: Carefully install the ceramic liner in the wall of the device and press the solder tab into the hole. 5: Welding: Weld by the traditional method of welding cold rolled steel. 6: Put a bit of epoxy glue in the hole, then carefully press the ceramic cover into the glue. After 24 hours, the glue will cure and reach the state ...

How long is the sevice life of ceramic alumina tile ?

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How long is the sevice life of ceramic alumina tile ? In addition to its own quality of the abrasion resistant   alumina tile  , another important factor of influencing the ceramics service life are the external factors, it mainly includes friction, environment, load, flushing speed, temperature etc. The wear damage of wear resistant ceramic tile is generally divided into several categories: cutting wear,adhesion wear, abrasion wear, impact wear, etc.Since the working principle of each wear is not the same, the wear mechanism is also quite different, but in practice In applications or experiments, they often do not act in isolation, but are interrelated and interact. In general, the smaller the particles, the lower the concentration, the lower the flushing speed, and the smaller the angle of erosion, the longer the life of the abrasion resistant  alumina tile . according to the prodution and installation experience of Chemshun Ceramics.In the production of slag ...

Ceramic Lined Pipe Installation solution

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Abrasion resistant ceramic lined pipe can greatly solve pipeline wear damage problem.Chemshun Ceramics have many ceramic lined pipe design,produce, installation project .here different  ceramic liner   can be applied for steel pipe wear protection. Option 1: wear resistant ceramic tile mat is directly installed Specifications: 10*10,15*15,17.5*17.5,20*20mm Thickness of 2-6mm Paste into 150*150mm 300*300mm, 500*500mm and other dimensions Features: easy to install on the inside of the equipment, saving installation time and cost. Option 2: The ceramic tube is used as  ceramic liner  to be directly installed in the pipe Specifications: 100-300mm, 100-500mm in length Features: Smooth and easy to install, long service life Option 3: Use trapezoidal pipe liner as liner Specifications: 150*33/28*13mm Features: low cost Option 4: Installation with Slotted Ceramic Liner Specifications: 80*30/28.9*10mm Special: Grooves and locks fit snugly on the walls of the...

The Precautions Of Ceramic Lined Pipe Installation Process

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The Precautions Of Ceramic Lined Pipe Installation Process Ceramic lined pipe  is applied commonly in industry conveying system,typical materials delivered like ash, ores, coal ,cement,sand etc.Chemshun Ceramics is abrasion resistant ceramic manufacturer in China.ceramic pipe, ceramic pipe tile liner,ceramic mosaic sheet all can be pasted into steel pipe for wear protection. The wear resistant ceramic pasted in steel pipe will appear to fall off. Chemshun Ceramics manufacturer have much experience in supply  ceramic lined pipe   ,and ask to pay attention the following details : 1, before the construction ,rust in the inner wall of steel pipe is not completely, or the surface is not smooth, there is uneven; 2. The proportion of ceramic glue is incorrect, making the glue adhesion degree insufficient; 3, ceramic adhesive is not evenly distributed, making plastic there is not enough; 4, Make it clear of the construction working environment, buy ceramic adhesive suita...

The transportation assurane of ceramic lined pipe

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The transportation assurane of ceramic lined pipe Athough alumina ceramic products have high abrasion resistance and high hardness,Different degrees of damage often happened when improper handling of Logistics.So how to protect the product from damage? like ceramic plain tile, mosaic hexagoanal tile,   ceramic lined pipe   ? In order to guarantee the product appearance is not damaged,Chemshun Ceramics factory often use carton boxes as first layer package,hard carton papers are used to separate the ceramic tiles to prevent direct connetion of tiles.As the weight and area of the mosaic or hexagoanl tile are relatively small, they can be packaged directly in a woven bag or placed in a carton according to the customer's special requirements. The right-angled part of the ceramic cylinder is easily bumped, so it is also packed in cartons for regular placement. The ceramic balls used for grinding are packed in woven bags or tons of bags. all the first package like cart...

Advantages of Wear Resistant Ceramic Lined Fan

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​ The transport of powder is mainly powered by a fan. The high-speed rotation of the fan causes the relative movement of the dust-containing two-phase particle air flow and the blade to cause serious wear of the impeller. The fan impeller is generally made of hardfacing, thermal spraying and other conventional anti-wear methods.the effect are all not ideal.Chemshun ceramics suggest  wear resistant ceramics  to protect fan impeller from wear damage. 1. Super-hard, wear-resisting, corrosion-resisting and high-temperature resistant: Wear-resistant centrifugal fan The working surface of the impeller adopts special corundum wear-resistant ceramic or toughened alumina ceramic independently researched and developed by Shunpeng. The hardness is up to HRA95 and it has a small friction coefficient. Good heat resistance, small volume, small thermal expansion coefficient and superior corrosion resistance; 2. The unique process ensures that the ceramic does not fall off and the opera...

Chute Wear Solution by Abrasion Resistant Ceramics

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Chute Wear Solution by Abrasion Resistant Ceramics . Chemshun Ceramics mainly help industry plants with wear protective problems by alumina ceramic  abrasion resistant ceramics  . recently a chute project of power generation plant was finished by Chemshun technician team. the chute height is nearly 7 meters,the slope is nearly 9 meters long.Plant owners first applied normal steel plate with 8mm thickness,because coal gangue are not completely burned out.so there are large particles of about 10mm in the slag.with this fact of high height,large particle materials,the bottom side of the chute is seriously worn out and leaked,steel plate worn out less than 1 year.Based on this working situation ,Chemshun technicians suggest him to use alumina  abrasion resistant ceramics   . After analyzing and producing all the  abrasion resistant ceramic tile   , Chemshun technicians went power generation plant and helped to install ceramics. ceramic tile liner with la...

Metal Pall Ring From China Supplier

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Metal Pall Ring From China Supplier Metal tower packing is made of material like carbon steel, stainless steel or Aluminum alloy, etc. The product has features such as thin wall, heat resistant, high free volume, high capacity, low resistance, high separation efficiency and so on. It is especially suitable for rectification towers under vacuum to treat thermo sensitive, decomposable, polymerizable or cokable systems, so it is widely used in packing towers in petrochemical industry, chemical fertilizer industry and environmental protection, etc. Chemshun Ceramics export metal randon packing for 15 years, different random packing include  metal pall ring  , metal saddle ring,rascig ring,inner arc ring etc. As typical chemical packing materials, metal pall ring is largely needed by current market.which is well known packing after rasing ring, widely used in all kinds of separation, absorb plants,constand decompress plants, desulfuration, separation of ethylbenzene etc.Its...