Pingxiang Chemshun Ceramics Co.,Ltd

   abrasion resistant tile liner    s a popular wear resistant material in industrial enterprises , how long is the service life of wear-resistant ceramic ? Pingxiang chemshun Ceramics co.ltd is industry ceramic manufacturer with kinds of wear ceramic liner tile like welded tile,curved tile, plain tile,trapezoidal tile,hexagonal tile mat etc. with 15 year manufacturing experience, we are pleasur to talk with you about the working life of wear ceramic liner tile  Besides internal quality , external environment is also a important factor to affect  abrasion resistant tile liner    tile working life.  which mainly inclues frictional, environment, load, erosion rate, temperature and time. the alumina ceramic wear damage ways are generally divided into cutting wear, fatigue wear, adhesive wear, abrasive wear, impact wear and other categories. since each wear works vary, so wear mechanisms are quite different, but in practice or testing, they are often not isolated action . but interrelated

Features: with abrasion resistance, impact resistance, corrosion resistance, high temperature resistant, construction is convenient wait for a characteristic, is the electric power, metallurgy, coal, oil, cement, chemical industry, machinery, etc material (such as ash, coal, mineral powder, tailings, cement, etc.) surface abrasion resistance of ideal material conveying equipment, in the high temperature corrosion, high temperature wear or high temperature corrosion situations is very safe and reliable, its life than cast stone, wear-resistant alloy cast steel, gangsu, steel material such as rubber high ten to twenty times. Wear-resistant ceramic liner  abrasion resistant tile  application industry: The iron and steel industry Transporting system: dou turbine disc, bin, bunker, apron belt machine, car tee, receiving hopper System: mixing silo, a mixing drum, secondary mixing drum, mixing disc, mixing materials drum scraper, balling disk Under the sintering system: vibrati

  Pingxiang Chemshun Ceramics Co.Ltd is the wear resistant ceramic manufacturer , professionally produce kinds of abrasion resistant ceramic materials for industry equipment wear protection, Ceramic pipe tube is popular, cost-effective wear resistant linings for conveying pipeline system , Chemshun Ceramics pipes can be classified by materials: Al2O3 92% & 95% alumina ,silicon carbide ceramic pipes and ceramic rubber pipe;straight pipe, elbow bend pipe, curved pipe tile , trapezoidal pipe tile , T-shape pipe by shapes, 10mm~500mm by sizes .which are widely applied in cement, power generation plant, steel industry, port ,mining and mineral industry and so on.

Alumina Ceramic Wear Liner Application For Port Materials Delivery System  In the long-term impact of large hard materials,the hopper is easy to suffer wear damage. According to many years of practice, through accurate analysis of the physical properties of various materials and wear mechanism,Chemshun Ceramics as suggest  wear ceramic liner   for materials handling and delivery equipment wear protection in port  Wear resistant ceramic liner manufacturers, CHEMSHUN CERAMICS ceramic rubber composite liner plate  is the advanced heat curing process combination of toughening corundum ceramics and rubber and steel to form a strong, high wear resistant   wear ceramic liner  . The product has the advantages of high abrasion resistance of ceramic, high cushioning and anti-fatigue properties of rubber, and can prevent static electricity and prevent material blocking, meanwhile, it can reduce the noise in operation, and is widely used in the prevention of port hopper and chute. mill.

 Chute, hopper is industries important equipmentis in cement, thermal power, ports, coal, mining and other industries ,due to dust particles in the hopper,chute are different sizes, different hardness, fast transmission speed is easy to cause heavy friction and impact to equipment inner wall ,these devices in the course of the use of is much easy to wear out, and need frequent repair and maintenance. This results in longer downtime and cost. Through the use of  wear resistant ceramic  welding tile, can effectively solve the problem of equipment wear, thereby enhancing the service life of the equipment, to achieve cost savings.   Wear resistant ceramic  welding tile liner has the characteristics of high temperature resistance, wear resistance, impact resistance, corrosion resistance, high hardness, through the bolt welding process, coupled with high temperature adhesive, from the two sides fixed to the equipment wall, long-term operation At high temperatures, and not easy to ag

 The main raw material of alumina  wear resistant ceramic  is AL2O3, the special ceramics after sintered in 1700 ℃ high temperature . The material structure is much closely, the Mohs hardness of 9 after the diamond, but the density is only half of the steel; wear resistance is equivalent to 266 times the manganese steel, high chromium cast iron 171.5 times; and high temperature, acid Alkali performance.   Wear resistant ceramic  can be classified by the ceramic plates,alumina ceramic lining pieces, ceramic lining brick and technical irregular parts , customers can purchase according to different  equipment requirement, Pingxiang Chemshun Ceramics Co.ltd can provide professional advice and guide for customer. As a result of alumina ceramic wear excellent performance advantages, it is mainly used in coal handling, feeding system, milling system, dust and other wear and tear systems equipment surface, but also used in oil equipment, catalytic cracking device, flue gas pipelines and o

Alumina ceramic  abrasion resistant tile  is generally recognized, we are very concerned  whether the ceramic lining pasted  is not broken, do not fall off. This is the key problem during application , if the ceramic liner selection is unreasonable, the construction does not pay attention,which are likely to cause the alumina cermaic falling off ,At present, there are a variety of ceramic installation, paste-type, welded in the construction widely use.    Abrasion resistant tile   paste-type installation is simple, low cost, especially for large-scale construction site, saving maintenance time. The key for sticking is the glue and the construction process. Cement plant equipment generally works in high temperature, the traditional ceramic lining sticky process use epoxy adhesive . This type of viscose is mainly organic ingredients, not high temperature resistant (maximum temperature 150 ℃), and easy to aging. Can not meet the requirements of long-term operation, once the long-term

  Wear ceramic liner   also named rubber ceramic composite liner ,which is the combination of alumina ceramics tile and rubber sheet,the normal structure including ceramic rubber and ceramic rubber steel with bolts,chemshun ceramics have various sizes of rubber ceramic compsite tile liner, normally sizes like 300*300*63/37mm, 250*250*37mm, 500*500*63mm and so on , we accept customer's engineering design, which can be applied as chute liner etc. We classify our wear ceramic liner according actual wear protection industry application as follows :  1, Impact type: In this model, the  wear ceramic liner    sheet is designed in the shape of a spherical surface, and is molded into a rubber sheet by vulcanizing the ceramic sheet and the rubber, as in the case of the cushion type, and then pasted into the interior of the apparatus. 2, the buffer type: This model, the main ceramic and rubber vulcanized rubber plate, and then use the high temperature of the adhesive

  Alumina ceramic lining  pipe have complicated production process, from raw material preparation to pipe pressing , sintering in kiln, Any improper operation will directly affect the alumina ceramic lining pipe quality. chemshun ceramics can produce various sizes of ceramic tubes applied in cement,coal handling ,port,steel industry and so on. it can perfectly protect pipeline machines from wear damage. typical ceramic pipe application includes : bottom ash pipework,fly ash pipework,pulverized coal pipework,dust collection pipework in coal fired power plants.  pneumatic conveying pipework,slurry pipework,chutes / hoppers,cyclones in cement plants .why is alumina ceramic tube pipe so popular in wear protection industry . the reason as follows : 1   Alumina ceramic lining pipe  is a neutral material, chemical stability, excellent corrosion resistance and acid resistance, can be resistant to a variety of inorganic acids, organic acids, organic solvents, the corrosion resistance of st

Material transportation  wear resistant ceramic   lined pipe is the blood of industrial conveying production  , to ensure the life of the pipeline is the premise of safe and efficient production , the abrasion resistance of straight pipe is much lower compared with elbow pipe. Therefore, the main consideration in the pneumatic conveying is   wear resistant ceramic   lined elbow pipe wear damage.For example: the transport of materials such as iron powder and other abrasive materials,Using an ordinary steel elbow, continuous delivery of 2 hours, the elbow pipe will be wear out; if the elbow bend radius is too small, the crushing rate will increase when the delivery are brittle materials ,if wear resistant ceramic  lined tube bending radius is too large, the transmission of synthetic materials will have a drawing problem.  The long-term experience of the company's long-term summary, material impact or friction tube wall caused by wear and tear the main factors are as follows:

   Now there are more and more  wear resistant ceramic   products  used as the fine wear parts of industry equipment, the requirement of size tolerance degree precision is very high,the alumina ceramic lining can be perfectly fit for equipment during installation construction, The traditional hand-cut semi-finished products may bring big size tolerance , not beautiful apperance and poor fitness when installation.if cutting the finished products,it will higher labor costs and great product waste because of high hardness for sintering wear resistant ceramic products. Pingxiang Chemshun Ceramics Co.ltd has much advantages to manufacture  engineering  wear resistant ceramics   liner .We have enough experience and advanced equipment to meet the customer's requirement of precise size by cutting semi-finished ceramics .chemshun ceramics technicians will make CAD drawings according to customer's sizes needs .drawings will be imported to computers connected with egraving equipment.

Ceramic composite pipe  The five major advantages of Wear resistant alumina ceramic lined steel pipe Pingxiang Chemshun Ceramics mainly produce,export kinds of  wear resistant ceramic   products for cement,coal handling,port, steel,mining etc industry,for industry conveying pipe system , we suggest wear resistant alumina ceramic lined pipe ,which have five major advantages as follows : First, installation and construction convenience   As  wear resistant ceramic   composite pipe is light weight, and excellent welding performance. Therefore, welding, flange, quick connection way can be adopted for installation etc.,  Corundum ceramic wear resistant lined pipe ,which is much different from the traditional steel pipe, wear-resistant alloy cast steel pipe, cast stone pipe and steel-plastic, steel tube, etc.is the outer layer, the inner layer is corundum. Second, good wear resistance      Wear Resistant ceramic   lined pipe liner As the lining layer of corundum cerami

   It is well known that the working environment of coal mining machinery and equipment is very bad, and the corrosion and wear damage of mining machinery and equipment are badly damaged. In order to prolong mining machinery working life,reduce the mining machinery maintenance & economic pressure of equipment purchase, Improve the wear resistance capacity of the surface equipment is an important means for coal mine equipment.Pingxiang chemshun ceramics co.ltd is industry ceramic manufacturer, as  wear resistant ceramic  lining supplier , we suggest alumina ceramic lining tile , pipe,block ,hex or square tile mats for coal mining machinery      Heavy equipment suffering wear and tear damage, including cyclones, ball mill, coal conveyor belt, pulley laggings , hopper, chute. the materials directly contacting with machines includes  The  coal, ore, etc., the use of  wear resistant ceramic  linings equipment is the best way. Pingxiang Chemshun Ceramics can design wear resistant

The air flow velocity brings most heavy wear damage to the outer arc wall of  abrasion resistant lining  elbow when conveying  . If the other conditions are the same, reducing material colliding velocity to wall or change the material impact angle, can greatly reduce the wall wear damage. As the wear and tear is caused by the impact or friction between the particles and the inner wall of the pipe, the greater the particle velocity, the greater the energy of the impact or friction, the more serious wear is. In general, the amount of wear can be expressed as the n-times proportional growth of the conveying gas flow rate. In pneumatic conveying, the amount of wear can be roughly considered to be proportional to the cube of the conveying gas velocity, that is: the greater the relative velocity of the contact with the pipe wall, the greater the contacting pressure, the higher the frequency of contact, The faster the wear damage of the pipe wall.that is  The relationship between the vel

  Wear resistant alumina ceramic lining  is ideal abrasion resistant mateials in industry wear protection because of its advantages , Pingxiang chemshun ceramics is professionally ceramics manufacturer , alumina ceramics characters are summarized as follows  1, High wear resistance      Alumina ceramic lining   has excellent wear resistance because of high hardness, according to the relevant agencies of the research and determination of wear-resistant ceramics,its wear resistance is 266 times higher than manganese steel, high-chromium cast iron 171.5 times, able to Adapt to a variety of high wear and tear environment, in the same working conditions, alumina ceramic lining life of the ordinary wear-resistant materials can reach more than ten times. 2, Hig hardness    Wear resistant ceramic hardness is very high, the Rockwell hardness HRA80-90, that is wear-resistant ceramic hardness is second only to the hardness of diamond materials, the hardness is much higher than th

    Most wear damage of pulverized coal pulverizing system in power plants is coal collision, friction, impact-based. High-speed pulverized coal gas flow bring heavy abrasion damage to the pulverizing system equipment, especially to the pulverizer export pipeline, the primary air pipe elbow, coarse powder separator import and export pipeline,most power plant use GJ-199 abrasion resistant adhesive series, its wear resistance is superior to the steel plate and the strength, adhesion is good; but its drawback is construction difficulty and higher cost.   Cast stone application is much better than the general steel in wear resistance  , but its biggest drawback is the crisp and weight, it has usness limitation not only by the equipment system loading safety system, and the installation process easily broken. But also because the thickness of thick cast slab, bulky, so that the flow of equipment to reduce the cross-section, the flow rate increases, but  also increasing the degree of we

  Alumina ceramic   abrasion resistant tile   liner is recognized by everyone, but people are more concerned about whether the alumina ceramic abrasion resistant tiles do not fall off and fragment,Pingxiang chemshun ceramics co.ltd is 15 year ceramics manufacturer, Here are some wear resistant ceramic installation technology  Paste type:     Adhesive type is that the use of viscose alumina ceramic   abrasion resistant tile   will be pasted in the inside surface of the device. This method is simple, low cost, especially suitable for large-scale construction site, saving maintenance time. However, because the ceramic epoxy resin adhesive is mainly organic ingredients, not high temperature (maximum temperature 150 ℃), and easy to aging. Therefore, this posting method is only applicable to the work environment at room temperature. Welding type:     Welding type is that alumina ceramic   abrasion resistant tile  is welded in the device through the center of the wear resista