Pingxiang Chemshun Ceramics Co.,Ltd

In industries where conveying abrasive materials is a daily operational reality, premature pipeline failure is not just a maintenance headache — it ’ s a direct hit to the bottom line. Our high-purity alumina wear-resistant ceramic pipes are engineered to solve this exact challenge. With an alumina (Al ₂ O ₃ ) content exceeding 95%, these pipes exhibit a Rockwell hardness of HRA 85-90, second only to diamond. This extreme hardness translates to exceptional resistance to sliding abrasion and particle impact, effectively extending service life by 5 to 10 times compared to traditional hardened steel pipes. Crucially, the exceptional hardness is matched by a low density of approximately 3.6 g/cm ³ , making the ceramic piping system significantly lighter than metallic alternatives, thereby reducing structural load and installation costs without sacrificing durability. The advanced manufacturing process is integral to the pipe ’ s superior performance. Each liner is formed through an isostat...

Wear-resistant alumina ceramic liner plates are specialty structural ceramic products manufactured from high-purity alumina (Al₂O₃) through dry pressing and high-temperature sintering at 1500–1700°C. The alumina content typically reaches no less than 92%, with 95% and above being standard grades. Typical technical specifications include: bulk density ≥3.6 g/cm³, Rockwell hardness ≥85 HRA, compressive strength ≥850 MPa, and fracture toughness KΙC ≥4.8 MPa·m¹/². The Mohs hardness reaches grade 9, second only to diamond. Product thickness ranges from 1.5 to 25 mm, customizable for various operating conditions. The material exhibits significantly superior wear resistance compared to metallic materials. Laboratory wear testing (p=76N, n=800 r/min, t=30min) shows wear loss ≤0.0002g. Under actual operating conditions, its wear resistance is 260–266 times that of manganese steel and 170–171.5 times that of high-chromium cast iron. With a density approximately half that of steel, it effectively...

Wear-resistant alumina ceramic lining bricks are manufactured from high-purity alumina (Al₂O₃ content ≥92%) through high-temperature sintering. They exhibit a Mohs hardness of 8-9, bulk density ≥3.60 g/cm³, and water absorption ≤0.01%. Their wear resistance is 266 times that of manganese steel and 172 times that of chromium steel. Suitable for ball mill shell linings, these bricks significantly reduce impact wear on the mill shell from grinding media and prevent ferrous contamination of materials. Common specifications include rectangular bricks, wedge bricks, and profiled bricks, with thickness ranging from 40 mm to 90 mm. The use of alumina ceramic lining bricks in ball mills enhances grinding efficiency and reduces energy consumption. Compared with conventional high-manganese steel liners, ceramic bricks have a lower surface friction coefficient (0.1–0.2), leading to reduced material flow resistance and a 10%–15% decrease in mill specific power consumption. Additionally, the wear ra...

 Low-Alumina Inert Alumina Ceramic Balls are spherical fillers produced from high-quality chemical-grade china clay through shaping and high-temperature sintering. Their Al₂O₃ content typically falls within the 30%–45% range, with Al₂O₃+SiO₂ ≥90% and Fe₂O₃ ≤1%. Key technical parameters include: water absorption ≤3%, bulk density 1.40–1.50 g/cm³, operating temperature ≥1200°C, Mohs hardness level 7, acid resistance ≥98%, and alkali resistance ≥82%. Crushing strength varies with ball diameter, e.g., ≥420 N for Ф6 mm and ≥2800 N for Ф25 mm particles. The product conforms to China's chemical industry standard HG/T 3683.1—2000, Industrial Ceramic Balls – Inert Ceramic Balls. In industrial reactors, low-alumina inert alumina ceramic balls primarily serve as catalyst bed support media, covering materials, and tower packings. Their functions include: increasing the number of gas or liquid distribution points to achieve uniform flow; buffering the impact of incoming fluids on the catalyst b...

Made from high-purity α-Al2O3 and sintered at 1600–1800°C, wear-resistant ceramics offer ultra-high hardness, excellent high-temperature resistance, chemical stability, and lightweight benefits. They are ideal for industrial equipment protection, effectively solving wear-related issues and promoting the upgrade of various industries toward high efficiency, energy saving, and low carbon. The outstanding performance of alumina wear-resistant ceramics is the foundation for their adaptability to extreme industrial conditions. Verified by professional testing and industrial practice, their key performance indicators far exceed those of traditional metal protective materials. The specific advantages are as follows: Extraordinary wear resistance: Mohs hardness up to 9 (HRA 90–95), second only to diamond. The dense crystal structure results in extremely low wear loss. In dry grinding applications, its wear resistance is 200 times that of manganese steel liners, and up to 500 times in wet ball ...

The three-in-one wear-resistant lining plate is a functional composite made of high-strength alumina ceramic, elastic rubber layer, and mild steel plate via hot vulcanization or adhesive bonding. The ceramic layer (Al ₂ O ₃ content ≥ 92%, HRA hardness ≥ 85) provides surface abrasion resistance; the intermediate rubber layer (Shore A hardness 60 ± 5, tensile strength ≥ 12 MPa) absorbs impact loads and reduces noise; the steel plate layer (Q235B, thickness 3-10 mm) serves as a structural base for bolt or weld fixing. This product integrates the properties of three materials into a single component, suitable for high-wear and medium-to-low impact industrial conditions. Compared with traditional single-material linings, the three-in-one structure offers quantifiable advantages in wear life, installation efficiency, and system protection. The ceramic surface limits wear rate to ≤0.1 mm/1000 h (dry silica sand sliding condition), providing a service life 4-8 times longer than that of high ma...